Author: joomir

A vacuum bubbler is a vacuum system for bubble-freezing liquid, semi-liquid or paste products

 

Applications

Food industries: Various hot and cold sauces, ketchup, mayonnaise, pastry cream, cake gel, baby food, flavorings, nutritional supplements, vitamins, juice

Cosmetic industries: Cosmetic powders, cosmetic pancakes, lipstick, mascara, hair glue, masks, hair dye, varnish, creams, color pigments, lotions, toothpaste, shampoo

Pharmaceutical industries: Medical creams, gels and ointments, eye medicines and skin products

Chemical industries: Adhesives, inks and greases, varnishes, microsilica gels in the construction industry, hard hydrocarbon homogenates, fertilizers, shoe polish, car wax, plant pesticides and agricultural pesticides

In the process of producing semi-thick liquids and high-viscosity products, air bubbles (or other gases) are unintentionally formed in the product. This not only causes undesirable effects such as oxidation (spoiling of oil and fat inside the product), changes in aroma, taste, color and shortening of the product’s expiration date, but also creates numerous problems in weight packaging (especially tube packaging) due to the decrease in product density.

The vacuum bubble trap designed by Chroma Germany is an ideal solution for eliminating bubbles trapped in high-viscosity products.

This device, like a very precise filter, separates all bubbles from the product and improves the quality and texture of semi-solid products (various creams, sauces, hair dyes, ointments, lotions, toothpaste, etc.).

According to Chroma Germany’s recommendation, the most suitable place to install this device is immediately after the mixer or just before the filling machine.

Equipped with a pneumatic door, sight glass, independent vacuum pump with automatic vacuum control mechanism and speed adjustment by inverter.

Special for ketchup

General product specifications

• Consisting of a 304 steel body made of 12 or 14 tubes
• With 4 rows of ketchup sauce return
• The total number of tubes is proportional to the design capacity of the device
• With two steel caps at both ends of the path
• With a 2-inch hot water pump
• With a diaphragm valve for steam with a solenoid valve on it
• With two double-ended flanged shut-off valves for steam on both sides of the diaphragm valve (for future repairs)
• With a steam injection bypass path with a steam shut-off valve
• With a pencil-type steel electronic thermometer
• With a digital display of the specific temperature at any time
• With the ability to cut off the steam input as soon as the ketchup sauce reaches the desired temperature (adjustable)
• With the ability to adjust the time the product is kept at the pasteurization temperature (Holding Time)
• With a separate collector for boiling water to ensure quality and prevent ketchup from burning

General product specifications

Copy of the product of the esteemed SEITZ ENZINGER NOLL company from Germany and suitable for a wide range of resins and pesticides with high concentration

• In types of 12, 18 and 24 stages depending on the required capacity and the amount of suspended particles
• Able to operate under pressure up to 6 atmospheres
• With a door mechanism with 360 degree rotation to facilitate the placement of filter stages with a crane
• With steel clips to seal the filter door
• With a pressure gauge to display the pressure inside the filter Ability to install a safety valve to protect the device and the operator
• Possibility of ordering the filter with parts in contact with steel 304 or 316 (according to customer request)
• Possibility of ordering with a single-walled, double-walled jacket with (heating element or steam) and three-walled (including rock wool insulation)
• Surface of each filter stage: 0.3 m2 and thickness of layers: 36 mm
• All calculations of the walls Tank according to the American Society of Mechanical Engineers standard with the possibility of providing a calculation booklet