Author: joomir

Fully Automatic Laminated Tube Filler

Posted on by joomir

This is a 12-chamber tube filler that is capable of filling thick and semi-thick materials such as shampoo, hand and face cream, various gels, etc. into multilayer and laminated polyethylene tubes.

The advantages of this device include the use of a servo motor in the drive system of this device, which offers various features compared to other similar devices, both in terms of fewer parts and mechanical simplicity, and in terms of various controls by PLC.

Laminated tube

General Product Specifications

  • 12-piece rotary tube filler
  • Suitable for filling all kinds of creams, gels, shampoos, toothpaste
  • Suitable for aluminum laminate and multi-layer polyethylene tubes
  • The machine speed is up to 2000 tubes per hour depending on the concentration and volume of the materials
  • The diameter of the tubes suitable for this machine is from 19 to 40 mm and the height of the tubes is from 10 to 21 cm. (Other sizes can be produced on request.)
  • For the first time in Iran, this machine uses a servo motor to control and coordinate various components.
  • The above machine has a frame.
  • It has an air accumulator to help with the air pressure used and balance the movement of the jacks.
  • Equipped with P.L.C and Siemens touch panel (HMI).
  • Equipped with Nozzle dive in system to fill the tube from bottom to top
  • Equipped with Heavy duty injection system
  • Equipped with anti-wear and anti-solvent tube holder
  • Parts in contact with materials are 316L stainless steel

Fully Automatic Aluminum Tube Filler

Posted on by joomir

This is a 12-chamber tube filler that is capable of filling thick and semi-thick materials such as shampoo, hand and face cream, various gels, etc. into multilayer and laminated polyethylene tubes.

The advantages of this device include the use of a servo motor in the drive system of this device, which offers various features compared to other similar devices, both in terms of fewer parts and mechanical simplicity, and in terms of various controls by PLC.

Aluminum tube

General Product Specifications

  • 12-piece rotary tube filler
  • Suitable for filling all kinds of creams, gels, shampoos, toothpaste
  • Suitable for aluminum laminate and multi-layer polyethylene tubes
  • The machine speed is up to 2000 tubes per hour depending on the concentration and volume of the materials
  • The diameter of the tubes suitable for this machine is from 19 to 40 mm and the height of the tubes is from 10 to 21 cm. (Other sizes can be produced on request.)
  • For the first time in Iran, this machine uses a servo motor to control and coordinate various components.
  • The above machine has a frame.
  • It has an air accumulator to help with the air pressure used and balance the movement of the jacks.
  • Equipped with P.L.C and Siemens touch panel (HMI).
  • Equipped with Nozzle dive in system to fill the tube from bottom to top
  • Equipped with Heavy duty injection system
  • Equipped with anti-wear and anti-solvent tube holder
  • Parts in contact with materials are 316L stainless steel

Fully Automatic Capping Machine Model CM – 20000, Suitable for Metal Doors

Posted on by joomir

Suitable for capping all types of containers with flat screw caps

Fully automatic door sealing machine

Fully automatic door sealing machine

General Product Specifications

  • With a capacity of about 16,000 pieces per hour
  • Approximate dimensions of the machine: 2800*1000*3000 mm
  • Equipped with 8 heads with adjustable rotation speed (depending on the dimensions of the model and container)
  • Equipped with anti-wear belt, side holder to adjust different bottle diameters
  • Equipped with inverter and digital display
  • With fully automatic door lifter and sorter
  • Suitable for metal and plastic doors in sizes 38 to 120 mm (twist off)
  • No need to replace parts for different door sizes
  • Adjustable for glass to a height of 25 to 300 mm without need to replace parts
  • Parts in contact with water or washing materials are made of stainless steel
  • All gearbox motors and electrical components are from reputable brands
  • All gearbox motors are far from parts in contact with water or materials
  • Equipped with speed control (frequency inverter)

Fully automatic door sealing machine, model CM – 20000, suitable for metal doors

Custom Options

  • Magnetic lifter and sorter
  • Under-door steaming capability

Fully Automatic Capping Machine Model CM – 20000, Suitable for Plastic and Metal Doors

Posted on by joomir

General Product Specifications

  • With a capacity of about 10,000 pieces per hour
  • Approximate dimensions of the machine: 2800*1000*3000 mm
  • Equipped with 8 heads with adjustable rotation speed (depending on the dimensions of the model and container)
  • Equipped with anti-wear belt, side holder to adjust different bottle diameters
  • Equipped with inverter and digital display
  • With fully automatic door lifter and sorter
  • Suitable for metal and plastic doors in sizes 38 to 120 mm (twist off)
  • No need to replace parts for different door sizes
  • Adjustable for glass from 25 to 300 mm in height without needing to replace parts
  • Parts in contact with water or washing materials are made of stainless steel
  • All gearbox motors and electrical components are from reputable brands
  • All gearbox motors are away from parts in contact with water or materials
  • Equipped with speed control (frequency inverter)

Fully automatic door sealing machine

Custom Options

  • Magnetic lifter and sorter
  • CM20000 lidding model for capacities above 10,000 pcs/hour
  • 8 heads with adjustable rotation speed
  • Under-door steaming capability

Bubble Trap

Posted on by joomir

A vacuum bubbler is a vacuum system for bubble-freezing liquid, semi-liquid or paste products

 

Applications

Food industries: Various hot and cold sauces, ketchup, mayonnaise, pastry cream, cake gel, baby food, flavorings, nutritional supplements, vitamins, juice

Cosmetic industries: Cosmetic powders, cosmetic pancakes, lipstick, mascara, hair glue, masks, hair dye, varnish, creams, color pigments, lotions, toothpaste, shampoo

Pharmaceutical industries: Medical creams, gels and ointments, eye medicines and skin products

Chemical industries: Adhesives, inks and greases, varnishes, microsilica gels in the construction industry, hard hydrocarbon homogenates, fertilizers, shoe polish, car wax, plant pesticides and agricultural pesticides

In the process of producing semi-thick liquids and high-viscosity products, air bubbles (or other gases) are unintentionally formed in the product. This not only causes undesirable effects such as oxidation (spoiling of oil and fat inside the product), changes in aroma, taste, color and shortening of the product’s expiration date, but also creates numerous problems in weight packaging (especially tube packaging) due to the decrease in product density.

The vacuum bubble trap designed by Chroma Germany is an ideal solution for eliminating bubbles trapped in high-viscosity products.

This device, like a very precise filter, separates all bubbles from the product and improves the quality and texture of semi-solid products (various creams, sauces, hair dyes, ointments, lotions, toothpaste, etc.).

According to Chroma Germany’s recommendation, the most suitable place to install this device is immediately after the mixer or just before the filling machine.

Equipped with a pneumatic door, sight glass, independent vacuum pump with automatic vacuum control mechanism and speed adjustment by inverter.

Fully-Automatic Secondary Capping Machine

Posted on by joomir

Applications
Cans of tomato paste, solid oil, baby milk powder, tuna, chips, coffee, etc.

General Product Specifications

  • Contains a sorter set with the relevant motor and gearboxes.
  • Ability to sort plastic doors with a minimum thickness of 3 mm (dry or soft material)
  • Has a steel door transmission channel
  • Has two electronic eyes on the door transmission channel (for automatic switching on and off the lift)
  • Has a door assembly with a gearbox motor and related inverters
  • Has a steel conveyor belt and steel chains
  • Has the ability to adjust the diameter of the metal can
  • Has the ability to adjust the height of the metal can
  • Has the mechanism for placing the same distance between two cans in a row
  • Has the ability to adjust the door speed by adjusting the input frequency to the electromotors
  • Has the ability to adjust the pressure to place plastic doors on the metal can
  • Maximum door speed of about 8000 cans per hour
  • Has a traffic table to facilitate the entry of cans into the device from any direction
  • Has an intelligent mechanism to stop the device in case of a drop in air pressure

Secondary closure

Custom Options

  • Has a mechanism for counting the number of output cans
  • Has a mechanism for separating cans without plastic doors at the device output

Semi-Automatic Secondary Capping Machine

Posted on by joomir

This device was designed and manufactured by this company for the first time in Iran.

In this machine, the operator places the plastic lids in the lid channel and the machine places them on the tomato paste cans (or any other metal can)

Secondary closure

General Product Specifications

  • Has a steel lid transfer channel
  • Has a lid assembly with a gearbox motor and the corresponding inverter
  • Has a steel conveyor belt and a steel chain
  • Has the ability to adjust the height of the cans
  • Has the ability to adjust the lidding speed by adjusting the input frequency to the electric motors
  • Has the ability to adjust the pressure that enters the plastic lids.
  • Has an electrical panel
  • Has an intelligent system to stop the machine if there is no plastic lid in the channel
  • All parts installed on an all-steel chassis
  • Maximum speed: 100 cans per minute (depending on the lidding speed by 2 operators)

Ketchup Pasteurizer

Posted on by joomir

PST series tubular pasteurizer for ketchup

General Product Specifications

  • Consisting of a 304 steel body made of 12 or 14 tubes
  • With 4 rows of ketchup sauce return
  • The total number of tubes is proportional to the design capacity of the device
  • With two steel caps at both ends of the path
  • With a 2-inch hot water pump
  • With a diaphragm valve for steam with a solenoid valve on it
  • With two double-ended flanged shut-off valves for steam on both sides of the diaphragm valve (for future repairs)
  • With a steam injection bypass path with a steam shut-off valve
  • With a pencil-type steel electronic thermometer
  • With a digital display of the specific temperature at any time
  • With the ability to cut off the steam input as soon as the ketchup sauce reaches the desired temperature (adjustable)
  • With the ability to adjust the time the product is kept at the pasteurization temperature (Holding Time)
  • With a separate collector for boiling water to ensure quality and prevent ketchup from burning

Ketchup Pasteurizer

Multi-Stage Filter

Posted on by joomir

General product specifications

Copy of the product of the esteemed SEITZ ENZINGER NOLL company from Germany and suitable for a wide range of resins and pesticides with high concentration

  • In types of 12, 18 and 24 stages depending on the required capacity and the amount of suspended particles
  • Able to operate under pressure up to 6 atmospheres
  • With a door mechanism with 360 degree rotation to facilitate the placement of filter stages with a crane
  • With steel clips to seal the filter door
  • With a pressure gauge to display the pressure inside the filter Ability to install a safety valve to protect the device and the operator
  • Possibility of ordering the filter with parts in contact with steel 304 or 316 (according to customer request)
  • Possibility of ordering with a single-walled, double-walled jacket with (heating element or steam) and three-walled (including rock wool insulation)
  • Surface of each filter stage: 0.3 m2 and thickness of layers: 36 mm
  • All calculations of the walls Tank according to the American Society of Mechanical Engineers standard with the possibility of providing a calculation booklet

Multi-Stage Filter