Manufacturing pharmaceutical products using a vacuum homogenizer mixer is an advanced and effective approach that helps improve the quality and efficacy of drugs. In this process, vacuum conditions not only prevent the entry of air and contaminants, but also help reduce air bubbles and oxidation of sensitive materials. The homogenizer mixer effectively mixes different phases such as liquids, powders and emulsions by creating a uniform and homogeneous mixture, which is very important in the manufacture of liquid drugs, creams and gels. This process also leads to the production of more stable products with a longer shelf life, which ultimately has a more positive impact on the effectiveness and safety of drugs. Thus, the use of a vacuum homogenizer mixer in the pharmaceutical industry is an essential part of innovation and product quality improvement.
A vacuum homogenizer mixer can be used to produce various types of ointments, lotions, gels and all semi-solid products. Obviously, compliance with pharmaceutical standards is very important and the mentioned items can be implemented in the device by examining the URS.
In this device, using a vacuum mechanism including (vacuum pump, sensor, controller), the vacuum level can be controlled throughout the production process.
A very powerful homogenizer pump according to the standard of a leading German company provides homogenization of the water and oil phases, and a three-wall tank is used to control the temperature of the product, so that the second wall uses hot water or steam to heat, and cold water from the chiller or condenser is used for cooling, and the third wall acts as thermal insulation.
General product specifications
- Suitable for the production of various ointments, creams, pharmaceutical gels, etc.
- Mixer capacity includes 150, 300, 500, 700, 1000, 1300, 1800, 2400 and 4000 liters
- With 2 and 3 wall tanks for heating and cooling and thermal insulation
- In VMH hinged door models and VC vertical door
- Agitator model includes scraper, one-way model V, two-way model W, left-handed and right-handed
- Equipped with a very powerful homogenizer pump including powers of 7.5, 18.5, 30, 37 and 45 kW
- Includes side tanks if needed
Customized options
- Installation of a valve to separate the tank from the homogenizer pump
- Installation of a lobe pump for circulating and discharging the product to long distances without using a homogenizer
- Installation of P.L.C and H.M.I for programming Automatic production of up to 5 different products
- Installation of load cells and pneumatic actuators for automatic measurement and input of raw materials according to the P.L.C program
Special advantages
- Use of a European 4-axis rolling machine to increase the accuracy of scraper performance
- Calculation of the wall thickness of mixer 1 and 2 using the American Society of Mechanical Engineers software and providing a calculation booklet upon request of the buyer
- Performing VT and PT tests on all welding surfaces
- Manufacturing of all parts of the homogenizer pump using C.N.C machines for very high accuracy and higher efficiency of the homogenizer