The production of chemical products using a vacuum homogenizer mixer is considered an innovative and efficient method in the chemical industry. By creating vacuum conditions, this technique helps to reduce air bubbles and prevent oxidation of materials, which increases the stability and quality of the final products. The homogenizer effectively mixes the various components of chemical compounds and creates a uniform and homogeneous structure, which is important in many products, including paints, adhesives, resins and detergents. Using this method, manufacturers are able to produce products with precise specifications, high efficiency and more desirable physical properties that meet the needs of the market and customers. Overall, this process not only helps to improve the final quality of the products, but also saves time and production costs.
This type of mixer usually operates at temperatures above 180 or 200 degrees Celsius, which is why hot oil is used to heat the mixer instead of steam or hot water (which are widely used in food and cosmetic industry mixers).
Usually, the density of materials in chemical reactors and blenders is very high, so the type of shaft bearing and the design of its blades are different from those of food and cosmetic industry mixers.
The presence of positive pressure inside the blender and reactor, and consequently special designs for sealing the mixer shaft, as well as the condensate condensing mechanism, are other features of chemical blenders and reactors. Also, due to the hardening of materials after cooling, a special type of Zero Dead Leg valves (valves without blind spots) are used in blenders and reactors.
Arkan Felez Company has numerous projects in the paint, resin, and chemical polymer industries in its resume, including BASF Germany, Razin Sazan Company, Razin Karan Cooperative Company, and Razitan Company.
General product specifications
- Suitable for the production of various types of special paints, adhesives, resins and detergents
- From 10 to 4000 liters capacity
- With 2 and 3 wall tanks for heating and cooling and thermal insulation
- In VMH hinged door and VC vertical door models
- Equipped with left and right-hand agitators
- With agitator and scraper for mixing inside the tank and scraping the inner wall
- Equipped with a very powerful homogenizer pump according to European standards in order to reduce the production time of each batch
Customized options
- Installation of a valve to separate the tank from the homogenizer pump
- Installation of a lobe pump for circulating and discharging the product to long distances without using a homogenizer
- Installation of P.L.C and H.M.I for programming the production of up to 5 different products automatically
- Installation of load cells and pneumatic actuators for measuring and entering raw materials automatically according to the P.L.C program
Special advantages
- Using a European 4-axis rolling machine to increase performance accuracy Scraper
- Calculating the wall thickness of mixer 1 and 2 using the American Society of Mechanical Engineers software and providing a calculation booklet upon buyer’s request
- Performing VT and PT tests on all welding surfaces
- Manufacturing all parts of the homogenizer pump using C.N.C machines for very high accuracy and higher homogenizer efficiency